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Cerakote Treatment services across Australia
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Cerakote Treatment

Specialist thin-film Cerakote ceramic coating application for corrosion, chemical and wear resistance on industrial components.

Overview

Cerakote is a thin-film ceramic coating system used where corrosion, chemical and wear resistance are important. QMS Asset Integrity prepares and coats industrial components in Adelaide for defence, oil and gas, mining and manufacturing applications.

Coating selection, substrate preparation, film thickness and curing requirements depend on the component and service environment. Contact QMS with the substrate, dimensions, operating conditions and required finish so the team can confirm suitability and quote the work.

Critically, Cerakote’s ultra-thin application means it can be used on tight-tolerance components such as threads, fasteners, valves, pumps and impellers - areas traditionally left unprotected because conventional coatings are too thick. This makes Cerakote the complete solution for protecting entire assemblies, inside and out.

Cerakote Treatment inspection work
In the field

Cerakote Treatment Capability

Our technicians pair practical site experience with controlled procedures and traceable reporting. The quotation identifies the method, location and reporting status for the proposed work.

Methodology

Surface Preparation: Components are abrasive blasted or chemically prepared to achieve optimal surface profile and cleanliness. All contamination, existing coatings and oxides are removed to ensure maximum adhesion.

Application: Cerakote is a liquid sprayable coating applied using professional spray gun equipment. It is not a dip, roll or brush coating - spray application ensures uniform thickness and consistent coverage across complex geometries. No masking is required for most applications, saving significant time and cost.

Curing: Depending on the Cerakote series selected, coatings are either air-cured or oven-cured at controlled temperatures. High-temperature formulations withstand operating temperatures up to 982°C including thermal shock resistance.

Quality Verification: Coating thickness, adhesion and visual quality are verified upon completion. Cerakote colours are held to a Delta E consistency standard of 1 or less - tighter than most human perception.

Before & After

Before Cerakote treatment

Before Treatment

After Cerakote treatment

After Treatment

Advantages

check_circle Industry-leading corrosion protection - 2,034+ hours ASTM B117 salt spray (11x nearest competitor)
check_circle Ultra-thin film (25–50 microns) - suitable for tight-tolerance components
check_circle Over 200 colours with Delta E ≤ 1 consistency
check_circle Applicable to threads, fasteners, valves and internals where paint cannot reach
check_circle Excellent chemical, abrasion and UV resistance
check_circle Self-lubricating properties reduce friction in moving parts
check_circle High-temperature formulations up to 982°C
check_circle Replaces anodizing, powder coating, nickel plating, galvanizing and PTFE
check_circle Hydrophobic - prevents build-up of dirt and grime

Applications

  • arrow_right Defence equipment - weapons systems, vehicles, marine hardware
  • arrow_right Oil and gas - valves, pumps, impellers, pipe brackets and fittings
  • arrow_right Mining - fasteners, bolts, hatches and exposed hardware in corrosive environments
  • arrow_right Aerospace - precision components requiring tight-tolerance corrosion protection
  • arrow_right Marine - deck hardware, fittings and fasteners subject to salt exposure
  • arrow_right Industrial - threaded components, small parts and assemblies
  • arrow_right Infrastructure - bolts, brackets, handrails and exposed metalwork

Compatible Substrates

Aluminium (all grades) Mild steel Stainless steel (all grades) Inconel (all grades) Superalloys Ductile iron and cast iron Titanium Magnesium Plastics and composites

Applicable Standards & Codes

description ASTM B117 - Salt spray (fog) corrosion testing (2,034+ hours without failure)
description ASTM D4541 - Pull-off adhesion testing
description REACH, ROHS and Prop 65 compliant - no heavy metals
description ISO 8501 - Surface preparation standards for substrate cleanliness
description SSPC-SP5 / SP10 - Blast cleaning standards for surface preparation

Service & Reporting Scope

SCOPE
CHECK

Cerakote application is not listed as an accredited activity. Any separately requested inspection or measurement is quoted and reported against the applicable method and published NATA site scope.

Verify the published scope arrow_forward

Ready to Ensure Your Asset Integrity?

Talk to QMS about the right inspection method, delivery site and reporting status for your asset, fabrication or maintenance programme.